1. Iingenelo kunye nokungalungi komatshini wokuwelda we-laser kunye nobubanzi besicelo sawo
Umatshini wokuwelda nge-laser luhlobo olutsha lwendlela yokuwelda, enamandla aphantsi ebhondi, ububanzi bendawo echaphazeleka bubushushu kunye nezinye iingenelo ezininzi, kwimarike yokucubungula isinyithi yangoku, ukuwelda nge-laser kuye kwasetyenziswa kakhulu, kudala kusetyenziswa kuzo zonke iinkalo zobomi, ezinje: indebe yokugquma isinyithi, ishishini lefowuni, ishishini lezonyango, ishishini leemoto kunye namanye amacandelo amaninzi oshishino.
01 Iingenelo zomatshini wokuwelda nge-laser
Xa kuthelekiswa netekhnoloji yendabuko yokuwelda, itekhnoloji yokuwelda nge-laser ayifuni xinzelelo, inkqubo yokusebenza ayifuni xinzelelo, inesantya esikhawulezayo sokuwelda, amandla aphezulu, ubunzulu, ukuguqulwa okuncinci, umthungo wokuwelda omxinwa, indawo encinci echaphazeleka bubushushu, kwaye ukuguqulwa kwe-workpiece kuncinci, umthwalo womsebenzi wokulandelelana uncinci, kunciphisa imveliso yesandla, ukuguquguquka okuphezulu, ukhuseleko olungakumbi kunye nezinye izibonelelo.
Itekhnoloji yokuwelda nge-laser ingasetyenziselwa ukuwelda izinto ezirhabaxa ezifana neentsimbi ezinamaqondo aphezulu okunyibilika, kwanezinto ezingezizo ezesinyithi ezifana neeseramikhi kunye neglasi yendalo, kunye neziphumo ezilungileyo zokuwelda kwizixhobo ezimile kakuhle kunye nokuguquguquka okukhulu. Kwiindawo ezingenakufikeleleka zokuwelda, ukuwelda okuguqukayo okungenakuthintana kwenziwa. Umqadi we-laser unokwahlulwahlulwa ngexesha nangamandla, okuvumela ukucutshungulwa ngaxeshanye kwemitha emininzi, okubonelela ngeemeko zokuwelda ngokuchanekileyo ngakumbi.
02 Amanqaku ekufuneka aqatshelwe malunga nokusetyenziswa koomatshini bokuwelda nge-laser
Ezi zinto zilandelayo maziqatshelwe xa usebenzisa izixhobo zomatshini wokuwelda nge-laser
(a) Indawo yenxalenye edibeneyo kufuneka ibe chanekileyo kakhulu, iqinisekise ukuba ingaphakathi kwengqwalasela yomqadi welaser.
(b) Xa inxalenye edibeneyo ifuna ukusetyenziswa kwesixhobo, kufuneka kuqinisekiswe ukuba indawo yokugqibela yenxalenye edibeneyo kufuneka ihambelane nendawo yokutywina apho umqadi welaser uza kuchaphazela khona.
(c) Ubukhulu obuphezulu obunokudityaniswa bunqunyelwe, ukungena kwezinto zokusebenza ezinobukhulu obungaphezulu kwe-19mm kumgca wemveliso kufuna ukubonisana nomenzi ukuze kubonelelwe ngenkxaso yobugcisa engakumbi.
03 Usetyenziso loomatshini bokuwelda nge-laser
1. Ishishini leebhetri
Iselfowuni kunye nemveliso ezininzi zekhowudi zebhetri zisetyenziselwa ukuwelda nge-laser.
2. Ishishini lezinto zasekhitshini zokuhlambela
Ukuchaneka kokuwelda nge-laser kubonakala ngcono, ngoko ke kwigumbi lokuhlambela elikumgangatho ophezulu iimveliso zentsimbi engagqwaliyo, ukuwelda nge-laser kuneendlela ezininzi zokusetyenziswa. Ezifana nezi: iziphatho, iifaucet, iimela zezixhobo ezingenasici kunye neyona ndlela iphambili yokuphawula nge-laser yokuveliswa kweLOGO yenkampani, iiketile zombane eziphezulu kunye nezinye izitywino nazo zisebenzisa ukuwelda nge-laser ukugqiba. Izixhobo zasekhitshini, ukuwelda kwe-butt yeqela leetafile, ukuvula i-mold making kunye nokulungisa kunye nokutshintsha i-mold kwinkqubo yokusebenzisa.
3. Iimveliso zedijithali, iifowuni eziphathwayo, ishishini leekhompyutha
Ukucubungula nge-laser ngenxa yetekhnoloji yokucubungula ngokuchanekileyo, kwizixhobo zedijithali, zeselfowuni, zekhompyutha zithandwa kakhulu njengezi: iiselfowuni, i-MP4, i-MP3 shell laser welding, umgca wojongano, iikhompyutha zelaptop, i-fiber optic spot devices welding, i-computer chassis connector welding.
4. Ishishini loomatshini bobunjineli
Ukuwelda izixhobo zokucoca, ukuwelda iindawo ze-electromechanical, ukulungiswa kweebheringi zesixhumi.
5. I-elektroniki, imboni yombane
Ekubeni ukucubungula nge-laser kuyindlela yokucubungula ngaphandle kokuthintana, ayivelisi ukukhupha ngoomatshini okanye uxinzelelo loomatshini, ngoko ke ihlangabezana ngokukodwa neemfuno zokucubungula kwishishini le-elektroniki. Ezifana nezi: ii-transformers, ii-inductors, izihlanganisi, iiterminals, izihlanganisi ze-fiber optic, izinzwa, ii-transformers, iiswitshi, iibhetri zeselfowuni, izinto ze-microelectronic, iileads zesekethe ezidibeneyo kunye nezinye izinto zokuwelda.
6. Ishishini lezinto zobucwebe
Ekubeni ukucutshungulwa kwelaser kulungile kakhulu, ifanelekile kwiimveliso ezixabisekileyo nezincinci kwishishini lobucwebe. Njengoko umqadi ogxile kwilaser ulungile kakhulu, uyakhuliswa ngemakroskopu ukuze ukhulise iindawo ezincinci zobucwebe kwaye wenze ukuwelda ngokuchanekileyo. Umshiseli welaser sisixhobo esiyimfuneko sokudibanisa imixokelelwane yobucwebe kunye nokufakwa kwamatye anqabileyo.
7. Ishishini lezixhobo, izixhobo, izixhobo
Izixhobo zombane, inzwa, izixhobo zasekhitshini, ukuwelda kweqela lezixhobo zetafile, ukuvula nokwenza isikhunta kunye nokutshintsha isikhunta ngexesha lokusetyenziswa. Ukuwelda okungenamthungo kwezinto zetafile zentsimbi engagqwaliyo, ukuwelda ekuqhagamshelweni kombindi wemitha.
8. Ishishini leemoto, izithuthi zombane
Ukucubungula nge-laser ukuze kulungiswe ngaphandle kokudibana, akukho ngcoliseko kwimveliso, isantya esiphezulu, ifaneleke ngakumbi kwiimfuno zenkqubo yokuvelisa iimpahla zabathengi zeemoto eziphezulu, ezifana nokudibanisa iimoto, ukuwelda iivalvu, ukuwelda indandatho yepiston, ukuwelda i-gasket yesilinda yeemoto, umbhobho wokukhupha umoya, ukuwelda kwesihluzo, ukuwelda kwejenereyitha yegesi yokhuseleko lweemoto. Ukusikwa kweenxalenye nge-laser kwinqanaba lovavanyo kunye nenqanaba elincinci lokuvelisa iimoto, kunye nokuwelda iibhetri zezithuthi zombane.
9. Ishishini lezixhobo zokwakha zokukhanyisa amandla
Ukucubungula nge-laser kusetyenziswa kakhulu ekwenzeni iiseli zelanga nge-laser: njengokusika nge-laser scribing nge-laser, ukuwelda nge-heater yamanzi nge-solar. Ukucubungula nge-laser, njengendlela yokucubungula enobuhlobo nokusingqongileyo nesebenzayo, kuya kusetyenziswa kakhulu kwixesha elizayo.
2. Yintoni umatshini wokuwelda we-laser ozenzekelayo wePlatform?
Umatshini wokuwelda we-laser ozenzekelayo weqonga ngumatshini wokuwelda ozenzekelayo osebenzisa ii-laser pulses ezinamandla aphezulu ukufudumeza izinto kwindawo encinci. Amandla emitha ye-laser asasazwa ngokuhambisa ubushushu ukuya ngaphakathi kwezinto kwaye izinto ziyanyibilika ukuze zenze ichibi elithile elinyibilikisiweyo. Isetyenziselwa kakhulu ukuwelda izinto ezixineneyo kunye neendawo ezichanekileyo, kwaye inokwenza ukuwelda ngombane, ukuwelda kwe-butt, ukuwelda kwe-lap, ukuwelda kwe-seal, njl. Ineempawu zobubanzi obuncinci bokuwelda, isantya sokuwelda esikhawulezayo, umgangatho ophezulu wokuwelda, ukungabikho kwe-porosity, ulawulo oluchanekileyo, ukuchaneka okuphezulu kokuma, kunye nokuzilawula okulula.
3. Yintoni umatshini wokuwelda we-laser ophathwa ngesandla?
Njengoko igama lisitsho, umatshini wokuwelda we-laser ngesandla luhlobo lwezixhobo zokuwelda ezifuna ukusebenza ngesandla. Esi sixhobo sokuwelda singenza ukuwelda kwe-laser kwiindawo zokusebenza ezinde nezinkulu. Xa kuwelda, indawo echaphazelekileyo bubushushu incinci kwaye ayibangeli ukuguquka, ukuba mnyama kunye namabala ngasemva kwendawo yokusebenza. Ubunzulu bokuwelda bukhulu, ukuwelda kuqinile, ukunyibilika kwanele, kwaye akukho xinzelelo echibini lokunyibilika apho iprojektha yezinto ezinyibilikisiweyo idibana ne-substrate.
4. Yintoni umahluko phakathi komatshini wokuwelda we-laser ozenzekelayo kunye nomatshini wokuwelda we-laser ophathwa ngesandla?
Oomatshini bokuwelda nge-laser abazenzekelayo bawelda ngokuzenzekelayo ngokwenkqubo emiselweyo emva kokuba befakwe kwisoftware; oomatshini bokuwelda nge-laser ngesandla, abakwaziwa ngokuba yi-spot welding, basetyenziswa ngabasebenzisi xa besebenzisa izixhobo zokuwelda nge-laser ngokusebenzisa ukukhulisa okuphezulu ukuya kwiscreen.
Ukuwelda kwindawo ebonakalayo kwenziwa ngesandla kwaye ngokubanzi kwenziwa ngokwezifiso ngabavelisi bezixhobo ze-laser ukuhlangabezana neemfuno zomsebenzisi. Bambalwa abavelisi abanempahla yesitokhwe. Ukuba izinto zesitokhwe ziyafumaneka, zinikwa umsebenzisi njengeprototype okanye isalathiso sokuqinisekisa. Okubaluleke ngakumbi, amandla kunye neempawu zezixhobo zokuwelda zimiselwa ngokubonisana nomsebenzisi, kwaye kufuneka sinike umsebenzisi imveliso yezixhobo engabizi kakhulu ngokusekelwe kwixabiso lokuthenga. Kwimeko enjani kungcono ukusebenzisa umatshini wokuwelda we-laser ngesandla, xa kuthelekiswa nomatshini wokuwelda we-laser ozenzekelayo ngokupheleleyo, ayikokuphela nje kokuba iindleko zokuthenga ziphezulu, kodwa neendleko zokulungisa ziphezulu kakhulu. Okukhona into ichanekile ngakumbi kokukhona ibaluleke ngakumbi ekugcinweni kwaye ngokwendalo ixabiso liphezulu. Ukongeza, ukuwelda kwe-laser ngokuzenzekelayo ngokupheleleyo kugxila kakhulu kwi-CNC automation yeqonga lomsebenzi, elifuna ukusebenza okuphezulu kunye nokuguquguquka kweqonga lomsebenzi, kodwa ekusebenzeni, oku akusiyo i-panacea, kwaye iiswitshi ezininzi iimveliso ezahlukeneyo azinakusetyenziswa, nto leyo ethintela indima yomatshini wokuwelda we-laser ozenzekelayo. Namhlanje, sigxila kumatshini wokuwelda we-laser ngesandla, ngoko ke isixhobo sesandla sisombulula ngokwendalo iingxaki ezingentla. Umsebenzi wayo wokuwelda kukwenza umsebenzi wokuwelda nge-handheld laser welding joint ene-engile ezahlukeneyo zolawulo, ngoko ke kunokuthiwa sisixhobo se-laser esingesiso esenzelwe wena esilungelelanisa ukuwelda kweemilo ezininzi kunye nee-engile zeemveliso. Ukuba nje amandla aphezulu ngokwaneleyo, inokuqhelana nokuwelda kweemveliso ezininzi.
Imveliso yoomatshini bokuwelda nge-laser ngesandla ngokuqinisekileyo iphantsi kakhulu kuneyezixhobo ezizenzekelayo ngokupheleleyo. Nangona kunjalo, kwi-processing decentralized okanye kwi-processing non-major processing kunye ne-welding yezityalo zemveliso, i-manual laser welding inenzuzo ngakumbi. Akukho mfuneko yokumisela itafile yokuwelda kwaye uphephe ingxaki yendawo enkulu yomgangatho. Ukongeza, ii-workshops ezincinci zi-weld iintlobo ngeentlobo zeemveliso ezineemilo ezingaqhelekanga, ngoko i-manual laser welding inokuhlangabezana ngokupheleleyo neemfuno zemveliso enjalo kwaye ikwazi ukuzivumelanisa nezimo.
Ukuwelda nge-laser ngesandla ngaphandle kwetafile yokuwelda echanekileyo, ukusetyenziswa okuphantsi kwezinto ezisetyenziswayo kunye neendleko eziphantsi zokugcinwa kwezixhobo. Ngokubanzi, kufuneka sigcine iibhentshi zomsebenzi ezingaphezulu, ngelixa izixhobo ze-laser ngesandla zinokugqiba umsebenzi lo gama nje zixhotyiswe ngamajoyinti okuwelda nge-laser aphathwayo. Kulula ukuzitshintsha, ixabiso eliphantsi leendawo ezitshintshwayo. Ukuba awazi ukuba ungazitshintsha njani, unganika umenzi ukuze azilungise ngqo ngaphandle kokukhathazeka ngokuthunyelwa.
Umahluko phakathi koomatshini bokuwelda nge-laser abazenzekelayo kunye noomatshini bokuwelda nge-laser abasebenzisa ngesandla uboniswa apha. Abantu abaninzi banokucinga ukuba i-laser welder ezenzekelayo ingcono kuba izenzekelayo, kodwa inyani kukuba ezi ntlobo zimbini zezixhobo zisetyenziselwa iinjongo ezahlukeneyo kwaye nganye inezibonelelo zayo. Kwinkqubo yokukhetha, kufuneka sikhethe izixhobo zokuwelda nge-laser ezifanelekileyo kwimveliso yethu ngokweemfuno zethu zokwenyani.
Ixesha lokuthumela: Feb-01-2023
