Ingxoxo emfutshane malunga ne-high-power laser hybrid welding

Ngemfuno engxamisekileyo yokusebenza kakuhle, lula kunye nokuzenzekelayo kwishishini lemveliso, umbono we-laser uye wabonwa kwaye usetyenziswe ngokukhawuleza kwiinkalo ezahlukeneyo. Ukuwelda kweLaser yenye yazo. Eli nqaku libonelela ngenkcazo eneenkcukacha yemigaqo esisiseko, izibonelelo, amashishini osetyenziso kunye nethemba lophuhliso lwe-laser hybrid welding kwi-laser welding, ebonisa ngokupheleleyo ukongama kwe-laser hybrid welding ukuwelda iipleyiti ezishinyeneyo.

I-laser hybrid weldingyiwelding laserindlela edibanisa i-laser beam kunye ne-arc ye-welding. Impembelelo ye-hybrid ibonisa ukuphuculwa okuphawulekayo kwisantya se-welding, ubunzulu bokungena kunye nokuzinza kwenkqubo. Ukusukela ngasekupheleni kweminyaka yoo-1980, uphuhliso oluqhubekayo lweelaser ezinamandla amakhulu lukhuthaze uphuhliso lwetekhnoloji ye-laser hybrid welding, yenza imiba efana nobukhulu bezinto eziphathekayo, ukubonakalisa izinto eziphathekayo, kunye nokukwazi ukuvala umsantsa ayisenamqobo. Isetyenziswe ngempumelelo kwi-welding ye-medium-thick material parts. ​

1. I-Laser hybrid welding technology

1.1 Iimpawu zei-laser hybrid welding

Kwinkqubo ye-laser hybrid welding, umqadi we-laser kunye ne-arc zinxibelelana kwidama elityhidiweyo eliqhelekileyo (elisemfanekisweni), kwaye i-synergy yabo idala i-welds enzulu kunye nemxinwa, ngaloo ndlela inyusa imveliso.

Isisombululo senkqubo ye-welding ye-laser arc

1.2 Imigaqo esisiseko yei-laser hybrid welding

Ukuwelda kweLaseryaziwa ngommandla wayo omxinwa kakhulu ochaphazeleke bubushushu, kwaye umqadi wayo we-laser unokujoliswa kwindawo encinci ukuvelisa i-weld emxinwa kunye nenzulu. Inokufikelela kwizantya eziphezulu ze-welding, ngaloo ndlela inciphisa igalelo lobushushu kunye nokunciphisa iindleko ze-welding. Amathuba okuba ne-thermal deformation yamalungu. Nangona kunjalo,welding laserinekhono lokuvala umsantsa ombi kwaye ke ngoko ifuna uqwalaselo oluphezulu lokudityaniswa kwesixhobo sokusebenza kunye nolungiselelo lomphetho.Ukuwelda kweLaserKukwanzima kakhulu kwizinto ezibonisa ukukhanya okuphezulu njenge-aluminiyam, ubhedu, kunye negolide. Ngokwahlukileyo, inkqubo yokuwelda i-arc inamandla abalaseleyo okuvala umsantsa, ukusebenza kakuhle kombane, kwaye inokusebenza ngokufanelekileyo izixhobo zokuwelda ngokukhanya okuphezulu. Nangona kunjalo, ukuxinwa kwamandla aphantsi ngexesha le-arc welding kunciphisa inkqubo, okukhokelela ekufakeni ukushisa okukhulu kwindawo ye-welding kwaye kubangele ukuguqulwa kwe-thermal yeendawo ezidibeneyo. Ngoko ke, ukusebenzisa ai-laser enamandla kakhuluumqadi we-welding yokungena nzulu ngelixa kwangaxeshanye usebenzisa i-arc ene-eneji enamandla kakhulu ukuze idibanise i-synergistically, umphumo we-hybrid uhlawulela iintsilelo zenkqubo kwaye uzalise inzuzo yayo.

Ipatheni yokwakheka kwee-welds ngexesha

1.3 Izinto ezilungileyo zenkqubo ye-laser hybrid welding

Ukusilela kwewelding laserisakhono esibi sokuvala umsantsa kunye neemfuno eziphezulu zokudityaniswa kwezixhobo zokusebenza; Ububi be-arc welding kukuba xa udibanisa iipleyiti ezishinyeneyo, inoxinano lwamandla aphantsi kunye nobunzulu bokungena obunzulu, nto leyo evelisa umthamo omkhulu wobushushu kwindawo yokuwelda, nto leyo eya kubangela umonakalo oshushu kwiindawo ezidityanisiweyo. Ukuguqulwa. Ukudityaniswa kwezi zimbini zinokuphembelela kwaye zixhasane ukwenza ukusilela kweenkqubo zokuwelda zomnye nomnye, ukunika umdlalo opheleleyo kwiingenelo zokungena nzulu kwe-laser kunye ne-arc welding ukuphumeza igalelo elincinci lobushushu, i-weld deformation encinci, isantya se-welding esikhawulezayo kunye amandla aphezulu welding. inzuzo.

Umzobo wenkqubo ye-laser hybrid welding

I-2.1MAVEN ye-laser hybrid welding structure

I-Laser hybrid welding industry application kunye nophuhliso

3.1 Amashishini ezicelo

Ngokukhula ngokuthe ngcembe kwetekhnoloji yelaser ephezulu yamandla, i-laser hybrid welding isetyenziswe ngokubanzi kwiinkalo ezahlukeneyo. Ineengenelo zokusetyenzwa okuphezulu kwe-welding, i-gap ephezulu yokunyamezela kunye nokungena kwe-welding enzulu, kwaye lukhetho lokuqala lwe-welding ye-welding ye-welding ephakathi kunye neepleyiti ezinzima. Indlela ye-welding ikwayindlela ye-welding enokuthi ithathe indawo ye-welding yendabuko kwintsimi yokuvelisa izixhobo ezinkulu. Ilungele oomatshini bokwakha, iibhulorho, izitya, imibhobho, iinqanawa, izakhiwo zentsimbi, ishishini elinzima kunye namanye amashishini.

3.2 Indlela yoPhuhliso

eTshayinangumvelisi omkhulu weizixhobo laser. Ngo-2021, imveliso yelizwe lam imveliso ye-laser iya kuba ngaphezu kweeyunithi ezingama-200,000. Phakathi kwazo, izixhobo ze-laser welding akhawunti malunga ne-27.3% yemarike yezixhobo ze-laser kwaye sesinye sezixhobo eziphambili kwimarike. I-laser hybrid welding yenye yeentlobo ezintsha zezixhobo zokuwelda i-laser. Njengoko imfuno ye-medium-thickness plate welding iqhubeka nokukhutshwa kumashishini ahlukeneyo, imarike yemfuno ye-laser hybrid welding iyaqhubeka nokukhula. Iinkampani ziyaqhubeka nokwenza izinto ezintsha kwitekhnoloji, iitalente, izicelo, njl., kunye nokukhuthaza ukutshintshwa. Ngokuhamba kwesantya sokufakwa kumazwe angaphandle kwe-laser hybrid welding, intsingiselo yophuhliso lokutshintshwa kwasekhaya kweamandla aphezulu laser hybrid weldingiya icaca ngakumbi nangakumbi.